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bzipitidoo 12-08-2009 04:54 PM

electric water pump
 
I'm still liking the notion of replacing the belt driven water pump with an electric one.

There are at least 2 ways, and a large variation in pricing from what I've found so far. There's the idea of hooking an electric motor to the existing water pump and taking the belt off. The other idea is to insert the electric pump in the lower radiator hose, and entirely disable or remove the belt driven pump.

Prices would seem to range from $65 to $250 and higher. Testing indicates a gain of perhaps 5 HP.

Anyone have any experience with this?

rgathright 12-09-2009 08:55 AM

Another forum is having this same discussion.:D

First, avoid the belt driven option. Why add more mechanical points of failure?

Here is the premier vendor on the market today. Their pumps alternate speed depending on the water temperature in your engine block. The result is a system that will not operate a constant amperage but rather only pulls as much power as you really need. https://www.daviescraig.com.au/

GasSavers_bobski 12-11-2009 05:05 PM

Quote:

Originally Posted by bzipitidoo (Post 145090)
Testing indicates a gain of perhaps 5 HP.

I can't see putting 5 HP into moving water in a halfway efficient manner without 5-6" diameter coolant passages... You're talking about a small outboard boat motor as a coolant pump. I guess it's still possible to burn off that kind of power with a really big water pump under certain conditions. You can only spin the pump so fast and force so much water flow through the engine before the pump starts to cavitate or otherwise lose efficiency. An electric pump would surely free up some power under those conditions, but those aren't the conditions one sees in a engine operated in a fuel-saving manner. It's possible there is some efficiency gain to be had, but it's also possible that the energy lost during conversion (mechanical to electrical via the alternator, and electrical back to mechanical via the pump motor) would outweigh the regulating capabilities of the electric pump, resulting in a net loss in efficiency.

Sludgy 12-12-2009 09:28 AM

I like the idea of an electricall driven water pump AND fan. This would be particularly effective on short trips. Neither the fan or pump would come on until the cylinder head temp rose to 200 or so......

i-DSi 12-12-2009 10:45 AM

Quote:

Originally Posted by Sludgy (Post 145181)
I like the idea of an electricall driven water pump AND fan. This would be particularly effective on short trips. Neither the fan or pump would come on until the cylinder head temp rose to 200 or so......

Hi Sludgy, the idea of not letting your water pump run while warming up the engine is not so good.
The pump should be driven from start on for two very good reasons:
- divide the heat equaly over the whole (!) engine to avoid stress (number one reason)
- transferring heat to your cab heater when needed in winter

The only acceptable compromise is a waterpump at very low revs while warming up.

Sludgy 12-19-2009 09:39 AM

Quote:

Originally Posted by i-DSi (Post 145183)
Hi Sludgy, the idea of not letting your water pump run while warming up the engine is not so good.
The pump should be driven from start on for two very good reasons:
- divide the heat equaly over the whole (!) engine to avoid stress (number one reason)
- transferring heat to your cab heater when needed in winter

The only acceptable compromise is a waterpump at very low revs while warming up.

HHMMM... There's probalby a flaw in your theory about needing a water pump operating while warming up. Any car with a belt driven water pump has a thermostat that throttles the pump. How does a throttled water pump distribute heat to the engine?

i-DSi 12-19-2009 09:48 AM

Quote:

Originally Posted by Sludgy (Post 145462)
HHMMM... There's probalby a flaw in your theory about needing a water pump operating while warming up. Any car with a belt driven water pump has a thermostat that throttles the pump. How does a throttled water pump distribute heat to the engine?

Sorry Sludgy, but there's no flaw in my theory.
The waterpump always circulates the water in the engine block and to the cab heater, also with a completely closed thermostat. I'm 100% sure.
The thermostat will only change the waterpath: instead of returning immediately to the engine block it first goes to the radiator.
The circulating is necessary for an equally divided heat in the block, as I posted. Imagine the stress around the exhaust valves and exhaust ports if the water doesn't flow. Water will start cooking over there already after a minute if there's no flow and the headgasket will break because of stress.
No waterpump that I know is 'throttled'.

GasSavers_bobski 12-19-2009 10:57 AM

Quote:

Originally Posted by i-DSi (Post 145464)
The waterpump always circulates the water in the engine block and to the cab heater

Right... The water pump is throttled when the thermostat is closed, but only to a degree... Flow is never stopped. The pump circulates water through the engine block via a smaller passage at all times. Water can also circulate through the heater core at any time, though there is often a valve on the line which is controlled by the HVAC panel. The thermostat only throttles water flow through the radiator, though it does reduce flow restriction when open due to the added path water can follow from one side of the pump to the other.

i-DSi 12-19-2009 11:22 AM

Quote:

Originally Posted by bobski (Post 145465)
Right... The water pump is throttled when the thermostat is closed, but only to a degree... Flow is never stopped. The pump circulates water through the engine block via a smaller passage at all times. Water can also circulate through the heater core at any time, though there is often a valve on the line which is controlled by the HVAC panel. The thermostat only throttles water flow through the radiator, though it does reduce flow restriction when open due to the added path water can follow from one side of the pump to the other.

OK Bobski, my English is not that good I guess. I imagined a 'throttled' waterpump was one that works harder when coolant temp gets higher.
I see we have the same understanding though on how engine cooling works.

GasSavers_bobski 12-19-2009 01:03 PM

Quote:

Originally Posted by i-DSi (Post 145466)
I imagined a 'throttled' waterpump was one that works harder when coolant temp gets higher.

A throttle is just a device designed to restrict or otherwise regulate something. I guess the confusion is regarding what exactly is being throttled... That is, electrically controlling the speed of the water pump versus controlling water flow with a valve.

spotaneagle 12-24-2009 09:27 AM

Quote:

Originally Posted by i-DSi (Post 145464)
Sorry Sludgy, but there's no flaw in my theory.
The waterpump always circulates the water in the engine block and to the cab heater, also with a completely closed thermostat. I'm 100% sure.
The thermostat will only change the waterpath: instead of returning immediately to the engine block it first goes to the radiator.
The circulating is necessary for an equally divided heat in the block, as I posted. Imagine the stress around the exhaust valves and exhaust ports if the water doesn't flow. Water will start cooking over there already after a minute if there's no flow and the headgasket will break because of stress.
No waterpump that I know is 'throttled'.

owned

Sludgy 12-24-2009 11:12 AM

OK, I looked it up on Wikipedia, and watzisname is right. But I still like the idea of lowering water pump losses. Water pumps and radiator fans are designed for the maximum load an engine can put out at the highest possible air temperature... say 120 F in the sun in Death Valley towing a trailer.

So, an electric water pump that runs at 10% speed at 0 degrees F, and 100%at 200 F would save a lot of energy and not cause block and head problems.

i-DSi 12-25-2009 03:31 AM

Quote:

Originally Posted by Sludgy (Post 145589)
OK, I looked it up on Wikipedia, and watzisname is right. But I still like the idea of lowering water pump losses. Water pumps and radiator fans are designed for the maximum load an engine can put out at the highest possible air temperature... say 120 F in the sun in Death Valley towing a trailer.

So, an electric water pump that runs at 10% speed at 0 degrees F, and 100%at 200 F would save a lot of energy and not cause block and head problems.

You're correct Sludgy. Allthough it depends on how you want to reach the 10%. Just letting the pump drive at a lower rpm is very difficult and the power needed will not be 90% less then 100% driven. Maybe blockwave is better, but I'm not a specialist in that area.
If I may suggest another way to go to safe fuel by watertemperaturemanagement: install an electronically managed thermostat.
Aim of the game: going for a high temp when no power needed, decrease temp when you need power. It's done by BMW in the 3-liter 6-cylinder if I'm not wrong. I'm not sure, but if I remember well the temp goes up to 110?C when idling and no power demand by driver. And it drops to 85 or 90? when the driver floors the car. Efficiency goes up at the higher temps (less heat loss in cylinders). But it will deliver less power at this high temp (less oxygen/air can get in the cylinders because of the heat).


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