Turbulence - Friend or Foe? |Here's a lot of Aero info, not spread in several threads
Rather than sporadically give information in posts... Let me take a moment to explain a few things with respect to aerodynamics, cD and a few terms that go with that.... Basically, I'm about to regurgitate some of the concepts you might learn in a fluid mechanics course (but minimizing the math component)
First, some definitions Reynolds number: a ratio between the inertial forces (momentum of the working fluid) to viscous forces (property of resistance to shearing) | dependent on: body length, fluid velocity, fluid density, dynamic fluid viscosity, kinematic fluid viscosity. Frictional Drag: this is the drag between the moving fluid and relativity stationary surface. May be referred to as viscous drag - I'll switch back of forth most likely. This value is dependent/sensitive on the Reynolds number. Pressure Drag: this is the drag as a result of a pressure drop - wake. Think of that big blast of wind from a semi truck, or the waves generated by a boat. Pressure drag is mildly dependent on the Reynolds number, but generally not sensitive to it. Pressure drag is highly sensitive to body shape. For both Frictional and Pressure drag.... It's important to note that they are both VERY dependent on fluid viscosity. That is, in inviscid (viscosity = 0) flow, both of drop to 0. AoA: Angle of attack - draw a line in parallel to fluid flow. Now draw a line from the leading edge of a body to the trailing edge. Measure the angle between these two lines. Streamlined Body: Drag losses are primarily due to viscous losses. Streamlined bodies of the same thickness are significantly more aerodynamic than a bluff body. Note that a streamlined shape doesn't necessarily mean a streamlined body - at a high AoA, flow separation causes great pressure drops. Bluff Body: Drag losses at high Reynolds numbers are primarily due to momentum losses - meaning, pressure drop as a result of a wake. Free Stream: This is the flow that is not impeded by a body. Boundary Layer: I can spend a lot of time on this, but I'll abridge it... The boundary layer is the fluid directly beside the body. The general profile of the boundary looks something like this: https://history.nasa.gov/SP-4103/p529.jpg where the length of the lines represent a velocity vector - the longer the line, the faster the flow. At the point where the fluid meets the body, there is a zero slip condition. That is, at this point the fluid does not move. There are some important implications of this as it applies to differential calculus - but don't worry about that, just understand this concept ;) Below is the shape of the boundary layer (note that the y scale is increased for easier reading): https://www.cartage.org.lb/en/themes/...s/img00032.gif Note the several phases of the boundary layer:
https://history.nasa.gov/SP-4103/p530.jpg Laminar Flow: Fluid "layers" (streamlines) flow over each other in a parallel fashion smoothly over each other. Transitional Flow: This is more of a mathematical zone as laminar turns into turbulent. I call it mathematical because there are specialized equations that apply to transitional flow only. Turbulent Flow: The streamlines, instead of slipping over each other, diverge in chaotic eddies. Note that chaotic does not mean random, it "simply" means that it is highly dependent on initial flow conditions - small changes in these conditions create great differences in output. Please note, there is no critical distinction between laminar, transitional and turbulent flow. The mathematical distinction is almost arbitrary - it's just a number that the community has agreed to use :thumbup: Okay, I think that just about covers some minimal basics - if I make any knowledge assumptions, please let me know and I'll elaborate :thumbup: :thumbup: I'm going to talk about bluff bodies for the most part as that's what our cars are (with exceptions - basjoos!). So lets look at some simple objects and what happens.... A cylinder is a classic example: https://www.flometrics.com/services/cylinder/cylslo.jpg So, the flow in the front is generally nice, even and laminar. But downstream, there's some nasty eddies. The large vorticies off of a cylinder have their own natural frequency dependent on fluid velocity and cylinder diameter - coming at regular intervals. These remove energy from the body. The wake of a body typically has this same eddying motion, but not necessarily at a consistent frequency. This is actually a VERY important phenomena as if this frequency matches the natural frequency of the cylinder (think a street lamp pole), the cylinder will vibrate divergently and without control, eventually self destruct. This is why many light poles, especially in wind prone areas, are tapered. Additionally, power lines may have spoilers and damping mechanisms attached. Even large sky scrapers have vibration control for wind induced motion - one method uses VERY heavy weights (think tons) on the top floor of the building; given a certain wind speed, oil is pumped under the weights so they can move (constrained and attached to the structure by springs)... How about a sphere? https://www.princeton.edu/~asmits/Bic...R_combined.GIF The sphere on the left (a) shows what happens with laminar flow. As soon as the pressure drop becomes significant you get separation, bugger. So what's the deal with the picture on the right? How did we delay separation? That sphere has a trip wire. What does a trip wire do? It perturbs the boundary layer, a lot. Enough so that nearly the entire boundary layer in contact with the sphere is turbulent. So how does this change cD? Here's some graphics: https://www.princeton.edu/~asmits/Bic...oefficient.GIF cD versus Reynolds # https://www.princeton.edu/~asmits/Bic...w_patterns.GIF Points on the graph above correspond to the letters below each case. "Whoa Whoa Whoa!! Are you telling me cD changes with velocity?" Yes, yes I am - but don't get too excited as this mainly applies to small objects. cD drops significantly as the Re# increases. BUT, it remains nearly constant for large Re#'s in the laminar region and approaches a constant value after the transitional region. As a car is very wide compared to something like a tennis ball, the Reynolds number is high - very high in fact (on order of 10^6 @ 55mph and 10^5 at ~3mph). Balls! Sports balls, believe it or not, have some great design... Smooth balls are not very efficient aerodynamically. This is why golf balls have dimples, tennis balls have fuzz, cricket balls have a stubby seam, baseballs have stitches, American footballs are textured, soccer balls have seams (Everywhere). Okay, some of this is traditional - but it still plays a role. https://www.princeton.edu/~asmits/Bic.../roughness.GIF Roughness and cD... Having a bit of roughness induces turbulence. Look at the photo above of the sphere with the trip wire - surface roughness is very similar, in effect, to a trip wire. This results in a reduction of cD as shown in the above graph (which just so happens to also be in my fluid mechanics book - Fundamentals of Fluid Mechanics produced by John Wiley & Sons :p). Relative roughness is t/D, t being the thickness of "rough" and D being the diameter of a sphere/cylinder. The dashed line on the left is a golf ball. And on the subject of golf balls... why? The dimples! Why? The dimples act, in effect, like a trip wire. They promote a transition to turbulent flow. By doing so, we get higher skin friction (yet another name for viscous losses). BUT, remember the definition of a bluff body? A golf ball is a sphere - and spheres are bluff bodies. Most of their losses come from the wake - so if we can move the wake further back, we can reduce the wake size and reduce the losses from the wake. It just so happens that by increasing the turbulence, you decrease your drag by reducing where most of the drag is coming from - flow separation (wake). ------ Okay, so what's all of this talk about the benefits of turbulent flow? Turbulence is the most misunderstood concept with regards to aerodynamics, in my opinion. Nature has known for millions of years of the benefits of turbulence. This is why dermal denticles on sharks help lower their cD. Likewise the bumpy tubercles of a whale fin. etc. https://www.whalepower.com/drupal/fil...mpback_fin.jpg The key difference between induced turbulence and the turbulence as a result of a shape is the size. Larger eddies, swirls, etc. contain more energy than smaller ones. So if we induce smaller eddies, with a small amount of energy - we move into the turbulent regime without a whole lot of loss that you'd typically associate with the word "turbulence". This will typically be referred to as "energizing the boundary layer." This can happen on a very VERY small scale - the smallest of which is the Kolmogorov micro scale. <-- keep in mind that the mathematic description of turbulence is not solved - we just can't do it, yet :p Some very notable physicist when asked what they would like to ask God have replied: Werner Heisenberg: "When I meet God, I am going to ask him two questions: Why relativity? And why turbulence? I really believe he will have an answer for the first." Horace Lamb: "I am an old man now, and when I die and go to heaven there are two matters on which I hope for enlightenment. One is quantum electrodynamics, and the other is the turbulent motion of fluids. And about the former I am rather optimistic." ^^both of these were mentioned in my lectures :p -------- Vortex Generators..... Okay, so I've been building up to this as it has come up a lot recently - trying to give some background before I get to it. Here's the answer to some straightforward (I hope) questions: 1. Does it increase turbulence? Yes - the idea is, move the wake back with turbulent flow 2. Does it reduce cD? The devil's in the details. Properly applied, absolutely yes. Nature has proven this through millions of years of evolutionary change. CFD and tunnel testing too :p 3. wtf counts as a vortex generator? Almost anything that perturbs flow - from commercially sold tabs to dimples to stiff fuzz (think tennis ball). Vortex Generator does not necessarily refer to one particular product (nor do I endorse any such product). 4. How much improvement? See #2 - Mitsubishi has published a paper reporting a cD reduction of 6 points (.006) on a Lancer which can be considered significant in the cD world. They used delta wing type vortex generators placed 100mm in front of the predicted separation point: https://www.primitiveengineering.com/..._effect_vg.jpg https://www.primitiveengineering.com/...vortex_top.jpg Note the smaller wake size and how the separation point is further down the rear glass: https://www.primitiveengineering.com/...ex_gen_cfd.jpg Whew, freeking long.... Questions/additions? Let me know if I missed a typo too :) |
Good read, trebuchet! Thanks for the "scoop" on aerodynamics, lol.
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Tubulence - Friend or Foe?
Tubulence. Is this effect brought about by sitting down in the bathtub too fast? |
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Excellent write-up!
I vote to stickify it... RH77 |
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But how embarrassing, a critical spelling error in the title :o |
One thing I have to wonder... if vortex generators are so great, why aren't they on the back of the insight, the prius, the UFE-III, the VW 1 litre car, etc. etc? I know length is a constraint, but given the same length, why wouldn't they attempt to drop the rear at a steeper angle and add some VGs, that way they could decrease the size of the wake still further, if it were possible.
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Good stuff!
I think I'm seeing a Karmann vortex that's formed at the back of the car in the graphic that's labeled '(a)With VG' while the car '(b)without VG' doesn't show signs of a Karman vortex. Do you see it too? Does it mean anything? Is that a good thing or not? |
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I dug around autospeed a little more, and found some more information :p https://www.autospeed.com/cms/A_3061/article.html. They specifically tested the air tab product and they did have promising results - similar, in effect to my tuft testing while behind a semi. Quote:
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https://www.princeton.edu/~asmits/Bic...w_patterns.GIF ^center image (c) I think that little downward tail has something to do with the upward curve (compared to photo (b)) and the faster moving flow above it (in yellow - compared to the slower green in (b)). It would be nice to see a few frames to get an idea of the bigger picture there :) |
Very nice writeup.
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My understanding is that with the sphere and the trip wire, the trip wire trips the boundary layer into turbulence (energizes it), and as a result, the boundary layer can sustain a steeper angle than the prius-like 17 degrees or so before separating. For the same length car, you might have a more effective boattail that way, since the area of suction would be smaller. i.e. On one hand (prius style), you have a larger area of suction behind the vehicle, and on the more extreme rake + VGs or turbulator tape or whatever you use to trip the boundary layer, you have less area of suction but more energy lost to trip the boundary layer. Do you get what I'm saying? Think VW beetle but with boundary layer tripping somewhere on top, and a small wing near the very bottom, to get the air leaving in a horizontal direction. |
Mighty, I had an interesting conversation with the South East ASME district leader (at least, afterwards - I was told that was his position) - and in speaking with him with respect to HPV fairings, it was recommended (among other things) to explore completely turbulent flow - tripping with some sort of speed bump on the leading edge...
In the next couple months, we'll be modeling that to see what happens - as turbulence is chaotic, there's good chances that it will help, hurt and/or do nothing :p But for us, we're not sure how much of an effect it will have at our relative low velocities :p On the polar opposite side of things, it was also recommended that we check out deHavilland slots to maintain laminar flow (and provide necessary ventilation). deHavilland slots basically suck air into the foil just before the transition point - I believe this basically "resets" the BL, or at least decreases the thickness. ----- Any good ideas on how to trip the BL? I was thinking of just experimenting with a triangular shape -like a FedEx Triangle mailer sort of shape. Any suggestions? |
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I suspect that a lot of hatchbacks where the hatch is roughly 30 degrees or so might conceivably have good airflow with the addition of such turbulator tape. However, I have to wonder why the front windshield wipers aren't tripping the boundary layer. Or maybe the energy they add is too diffuse by the time the air gets to the rear of the car. Or the top of the windshield for that matter. |
Thank you for the nice write-up. It's interesting for me to see how N(Re), viscosity, turbulence, etc. apply to aerodynamics. In my field, we mostly think of turbulence in terms of how it affects mixing in a pipe (i.e. flushing out "dead legs") and heat transfer. Also we only care about Newtonian fluids for the most part.
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To summarise, it seems like turbulators help when there is unwanted airflow separation. A successfull turbulator is placed a certain distance in front of the point of separation.
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As for a boundary layer trip, I think any shape that does not promote laminar flow over it would be effective. I think the more significant question is the height of the trip from the surface. How thick does the trip layer need to be for best efficiency? There is obviously a sweet spot where too much depth unnecessarily accelerates more than just boundary layer air. It will remain attached further back, but it ends up being wasted energy. Likewise, too little depth won't accelerate the boundary layer enough and it will detach before the trailing edge. I suspect there is a formula that can explain this relationship fairly accurately - or at least ballpark a decent starting point based on some general assumptions. Intuitively, I 'get it'. But mathmatically, er.... |
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I suspect that this angle will vary depending on how much the boundary layer is energized (turbulator height) and how far back the boundary layer was energized. |
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And with something like the Lancer, they could have achieved the same thing with a small ridge on the roof of the car somewhere. |
Or perhaps a wing like Subaru did with the STi.
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They need to test something like the green Honda SUV. https://us1.webpublications.com.au/st.../3060_13lo.jpg |
I think it would have made sense for them to evaluate the Insight at significantly higher speeds. But as it was, the whole exercise appeared to be pointless on that car.
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As far as the whole "wake fill" idea.... Quote:
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OK, I am sold on the idea of using a turbulator to trip the boundary layer ahead of my hatchback so I don't get held back by suction at highway speeds.
I am going to put a thin zig zagged layer of clear silicone caulk across the roof of my civic hatchback. (I can always scrape 99% of it off later with a razor blade) The question is, how far should I put the caulk "trip" strip ahead of the hatchback? 100mm like Mitsubishi did? |
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I did some tuft testing on my car. There's side view pic of my car in my profile for reference. At 60mph flow started to separate at about 2/3 of the way down the rear hatch, or about 6 inches away from the rear deck. The angle of the glass at the point of separation is about 21 degrees. The flow wasn't completely turbulent, the tufts were still pointed downstream, but they wiggled noticeably more than the tufts just upstream. Now you've got me thinking of using clear silicone caulking to make a zigzag strip! Edit: oh wait, I just saw your car pic in your profile. It's pretty clear where the air would separate. |
DRW- Thanks for the info/help, but my hatch glass is pretty close to vertical. Maybe a 15 degree slope downward (a station wagon would be 0 degrees). So it seems like I need to put the caulk strip on the roof- right?
Its gonna be hard for me to do tuft testing with tufts on the roof unless I can find a volunteer to hang out the window and watch them at 55 mph :D |
Ah! I edited my post at the same time you wrote yours!
Erik, the trailing edge of the roof of your car is similar to the Insight. They both have a gently tapered rooflines terminating with a sharp edge. This is done to give the air a definite point to separate from the body. See part one of the vortex article here www.autospeed.com/A_3058/cms/article.html where they state: " Cars with a two-box shape (eg hatchbacks and wagons) are always stuck with flow separation at the end of the roof, so creating a larger wake. In those cars, and also at the trailing edge of the boot in three-box cars, the separation should be clean – ie the flow shouldn’t wrap around the end of the roof or the boot lid. On hatchbacks and wagons, roof extension spoilers achieve this clean separation, as do sedans by means of the sudden transition from horizontal to vertical at the trailing edges of the boot lid." My interpretation of what that article is saying is that your car already has a nice aero shape at the top of the roof/hatch junction. Sure, it's a large wake, but it has clean separation. VG's might reduce the wake on your car, but it would also make the wake more turbulent. |
DRW- Thanks, that was a great article. I am going to try it just to see if ther eis any change in my mileage, but it looks like a Kamm back is the only aero option to help the back end of my car
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Have to see the actual data but do those delta wing doodads generate vortices or generate laminar flow?
Gene |
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Thanks for the fluids review. Besides vortex generators, will adding heat help trip the boundary layer? If so, do you think exhaust heat could be used to help accomplish this?
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It's interesting actually how many vehicles now have a large transverse muffler between the bumper and the gas tank, yes the oval shape probably helps fill the hole, stopping the bumper becoming a drag parachute and cleaning up underbody aerodynamics. There is however potentially a small benefit from them expanding air as it passes over it, when hot, and providing a minute amount of thrust. By exploiting the Coanda effect, exhaust flow could be made to "drive" a Coanda surface at the underside rear of the vehicle. This would have the benefit of helping clean up rear airflow, while also "sucking" the vehicle to the road somewhat, and should also provide around 15lb of thrust at highway speed. |
Air dam
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IF YOU DID HOW much? green swift |
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In a regular roadgoing car, I'm not sure there would be enough energy left in the flow (after the muffler) to make much of a difference. Get rid of the muffler, then maybe you might have something (in addition to a headache from the noise). |
Yeah, I can see that being a problem, great downforce through a long curve at 10K rpm, but it's time to shift.... annnnnnnnd the back end goes loose.
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Dam, that's a lot of good info! I'll be reading for weeks.
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